Spark n 150
Appearance:- Milky White
Pick up standard 3 to 6 % ( depend on lubricant wheel rpm)
Spark n 150 its A water-based emulsion lubricant oil for sewing yarn and thread is a specialized finishing agent designed to enhance the performance and processability of yarns and threads used in sewing, knitting, weaving, or embroidery. It typically consists of a blend of water-insoluble lubricating substances—such as oils, waxes, or silicones—emulsified in water with the aid of emulsifiers and additives. This formulation allows for easy application, cost-effectiveness, and improved functionality during high-speed textile processes.
Description:-
Water-based emulsion lubricant oil is a milky or translucent liquid that combines the lubricating properties of oils or waxes with the ease of application provided by a water medium. It is applied to sewing yarns and threads—made from materials like cotton, polyester, polyamide, wool, or polyacrylic—through methods such as exhaustion (dipping) or lick-roll application. The emulsion ensures uniform coating, reducing friction and heat buildup while enhancing the yarn's smoothness and durability. After application, the water evaporates, leaving behind a thin, consistent layer of lubricant that protects the thread during sewing and subsequent use.
This type of lubricant is particularly valued in textile manufacturing because it balances performance with practicality. It avoids the messiness of pure oil-based lubricants and eliminates the need for excessive cleaning, making it suitable for both industrial and smaller-scale operations.
Key Features:-
1. Excellent Lubrication and Gliding Properties
- Reduces friction between the yarn/thread and machinery components (e.g., needles, guides, tensioners), ensuring smooth movement during high-speed sewing (up to 7,000–9,000 stitches per minute).
- Minimizes thread breakage, fraying, and the stick-slip effect, improving sewability.
2. Heat Protection
- Shields the yarn from excessive needle heat generated during rapid sewing, preventing melting, scorching, or carbonization of the thread.
- Maintains thread integrity even under high mechanical and thermal stress.
3. Uniform Application
- The emulsion ensures even distribution of the lubricant across the yarn surface, avoiding patchy or overly oily spots that could stain fabrics or affect quality.
- Ideal for both exhaust and lick-roll application methods, offering versatility in processing.
4. Cost-Effective and Eco-Friendly
- Water acts as a carrier, reducing the amount of active lubricant needed compared to pure oil-based products, lowering production costs.
- Leaves minimal residue after water evaporation, reducing environmental impact and cleanup efforts.
5. Enhanced Yarn Aesthetics
- Preserves or enhances the brilliance, gloss, and softness of the yarn, contributing to a premium finish in the final textile product.
- Does not negatively affect the optical properties of colored or delicate threads.
6. Antistatic Properties
- Reduces static electricity buildup during processing, which helps prevent yarn clinging or tangling, especially with synthetic fibers like polyester or polyamide.
7. Compatibility with Various Fibers
- Suitable for a wide range of yarn materials, including natural fibers (cotton, wool) and synthetics (polyester, polyacrylic), making it highly versatile.
- Can be tailored with additives (e.g., softeners or bonding agents) to meet specific thread requirements.
8. Low Oil Penetration
- Stays primarily on the surface of the yarn rather than penetrating deeply, ensuring effective lubrication without over-saturation.
- Prevents oil seepage during ironing or embroidery, protecting the final product from stains.
9. Ease of Application and Processing
- Applied efficiently via cost-effective exhaustion processes or precision methods like lick-roll, requiring no additional drying steps in some cases.
- Compatible with modern textile machinery, supporting high production speeds.
10. Improved Durability
- Enhances the thread’s resistance to mechanical stresses, such as abrasion or tension, extending its lifespan in demanding applications like heavy fabrics or leather sewing.
Applications:-
This lubricant is widely used in the preparation of sewing threads, knitting yarns, and embroidery threads. It is particularly beneficial in scenarios requiring high-speed processing or where threads must withstand significant friction and heat, such as in industrial sewing machines or when stitching dense materials. Its water-based nature also makes it a preferred choice for manufacturers aiming to reduce solvent use and improve workplace safety.