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Spark n 100

Appearance:- Milky Pick up   standard   3 to 10 %      ( depend on lubricant wheel rpm)

Also use for weight gain in yarn ( 10 % and above pick on 7 to above rpm)

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Spark n 100 its A water-based emulsion lubricant oil for sewing yarn and thread is a specialized finishing agent designed to enhance the performance and processability of yarns and threads used in sewing, knitting, weaving, or embroidery. It typically consists of a blend of water-insoluble lubricating substances—such as oils, waxes, or silicones—emulsified in water with the aid of emulsifiers and additives. This formulation allows for easy application, cost-effectiveness, and improved functionality during high-speed textile processes.

Key Features:-

1. Excellent Lubrication and Gliding Properties 
   - Reduces friction between the yarn/thread and machinery components (e.g., needles, guides, tensioners), ensuring smooth movement during high-speed sewing (up to 7,000–9,000 stitches per minute).  
   - Minimizes thread breakage, fraying, and the stick-slip effect, improving sewability.

2. Heat Protection  
   - Shields the yarn from excessive needle heat generated during rapid sewing, preventing melting, scorching, or         carbonization of the thread.  
   - Maintains thread integrity even under high mechanical and thermal stress.

3. Uniform Application 
   - The emulsion ensures even distribution of the lubricant across the yarn surface, avoiding patchy or overly oily spots that could stain fabrics or affect quality.  
   - Ideal for both exhaust and lick-roll application methods, offering versatility in processing.

4. Cost-Effective and Eco-Friendly  
   - Water acts as a carrier, reducing the amount of active lubricant needed compared to pure oil-based products, lowering production costs.  
   - Leaves minimal residue after water evaporation, reducing environmental impact and cleanup efforts.

5. Enhanced Yarn Aesthetics  
   - Preserves or enhances the brilliance, gloss, and softness of the yarn, contributing to a premium finish in the final textile product.  
   - Does not negatively affect the optical properties of colored or delicate threads.

6. Antistatic Properties 
   - Reduces static electricity buildup during processing, which helps prevent yarn clinging or tangling, especially with synthetic fibers like polyester or polyamide.

7. Compatibility with Various Fibers  
   - Suitable for a wide range of yarn materials, including natural fibers (cotton, wool) and synthetics (polyester, polyacrylic), making it highly versatile.  
   - Can be tailored with additives (e.g., softeners or bonding agents) to meet specific thread requirements.

8. Low Oil Penetration 
   - Stays primarily on the surface of the yarn rather than penetrating deeply, ensuring effective lubrication without over-saturation.  
   - Prevents oil seepage during ironing or embroidery, protecting the final product from stains.

9. Ease of Application and Processing
   - Applied efficiently via cost-effective exhaustion processes or precision methods like lick-roll, requiring no additional drying steps in some cases.  
   - Compatible with modern textile machinery, supporting high production speeds.

10. Improved Durability 
    - Enhances the thread’s resistance to mechanical stresses, such as abrasion or tension, extending its lifespan in demanding applications like heavy fabrics or leather sewing.

Applications:-

This lubricant is widely used in the preparation of sewing threads, knitting yarns, and embroidery threads. It is particularly beneficial in scenarios requiring high-speed processing or where threads must withstand significant friction and heat, such as in industrial sewing machines or when stitching dense materials. Its water-based nature also makes it a preferred choice for manufacturers aiming to reduce solvent use and improve workplace safety.

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